ACSR Conductor for Africa and Middle East Market

TAAAC Thermal-Resistant All Aluminum Alloy Conductor

ACSR Conductor for Africa and Middle East Market

MOQ: 5KM Factory from China
25mm 50mm 95mm 100mm ACSR Conductor
Overhead Line Cable
Aluminium Conductors with a steel support core for use in overhead transmission and distribution lines.

Application

ACSR conductors are widely used for electrical power transmission over long distances, since they are ideal for long overhead lines spans. They are also used as a messenger for supporting overhead electrical cables.

ACSR is a composite concentric-lay-stranded conductor.
The steel strand or strands form the central core of the conductor, around which is stranded one
or more layers of aluminum 1350-H19 wires.
The steel core may consist of a single strand or a concentric-stranded cable of 7, 19, 37 or more
wires. The sizes and stranding listed on the following pages are those most frequently used for overhead lines.

Specifications

Basic design to BS 215-2 / BS EN 50182 / IEC 61089 / ASTM B 232/B 232M / DIN 48204 / JIS C 3110 standards

Parameter

ACSR Conductor BS 215-2 Standard

CODE	NOMINAL AREA				STRANDING		OVERALL DIAMETER		WEIGHT(CU)			RATED STRENGTH	ELECTRICAL RESISTANCE @20O
	AL		STEEL	TOTAL	AL	STEEL	CORE	TOTAL	AL	STEEL	TOTAL
	NOMINAL	TEORICAL	STEEL	TOTAL	AL	STEEL	CORE	TOTAL	AL	STEEL	TOTAL
	MM2	MM2	MM2	MM2	NO.×MM	NO.×MM	MM	MM	KG/KM	KG/KM	KG/KM	KN	Ω/KM
Mole	10	10.62	1.77	12.39	6/1.50	1/1.50	1.50	4.5	29	14	43	4.14	2.706
Squirrel	20	20.94	3.49	24.43	6/2.11	1/2.11	2.11	6.33	57	28	85	7.88	1.368
Gopher	25	26.24	4.38	30.62	6/2.36	1/2.36	2.36	7.08	71	35	106	9.61	1.093
Weasel	30	31.61	5.27	36.88	6/2.59	1/2.59	2.59	7.77	87	41	128	11.45	0.9077
Fox	35	36.66	6.11	42.77	6/2.79	1/2.79	2.79	8.37	101	48	149	13.2	0.7822
Ferret	40	42.41	7.07	49.48	6/3.00	1/3.00	3.0	9.0	117	55	172	15.2	0.6766
Rabbit	50	52.88	8.82	61.7	6/3.35	1/3.35	3.35	10.05	145	69	214	18.35	0.5426
Mink	60	63.18	10.53	73.71	6/3.66	1/3.66	3.66	10.98	171	84	255	2.18	0.4545
Shunk	60	63.27	37.03	100.3	12/2.59	7/2.59	7.77	12.95	178	287	465	5.3	0.4567
Beaver	70	74.82	12.47	87.29	6/3.99	1/3.99	3.99	11.97	203	99	302	2.57	0.3825
Horse	70	73.37	42.63	116.2	12/2.79	7/2.79	8.37	13.95	203	335	538	61.2	0.3936
Racoon	75	79.2	13.2	92.4	6/4.1	1/4.1	4.1	12.3	216	104	320	27.2	0.3622
Otter	80	83.88	13.98	97.86	6/4.22	1/4.22	4.22	13.98	226	113	339	28.8	0.3419
Cat	90	95.44	15.86	111.3	6/4.5	1/4.5	4.5	15.9	258	128	386	32.7	0.3007
Hare	100	105	17.5	122.5	6/4.72	1/4.72	4.72	17.5	284	141	425	36.0	0.2733
Dog	100	105	13.5	118.5	6/4.72	7/1.57	4.71	14.15	288	106	394	32.7	0.2733
Hyena	100	105.8	20.4	126.2	7/4.39	7/1.93	5.79	14.57	250	200	450	40.9	0.2712
Leoperd	125	131.3	16.8	148.1	8/5.28	7/1.75	5.25	15.81	310	182	492	40.7	0.2184
Coyotte	125	132.1	20.1	152.2	26/2.54	7/1.91	5.73	15.89	410	112	522	46.4	0.2187
Congar	125	130.3	7.2	137.5	18/3.05	1/3.05	3.05	15.25	361	58	419	29.8	0.2189
Tiger	125	131.1	30.6	161.7	30/2.36	7/2.36	7.08	16.52	365	237	602	58	0.2202
Wolf	150	158.1	36.8	194.9	30/2.59	7/2.59	7.77	18.13	441	285	726	69.2	0.1828
Dingo	150	158.7	8.8	167.5	18/3.35	1/3.35	3.35	16.75	437	69	506	35.7	0.1815
Lynx	175	183.4	42.8	226.2	30/2.79	7/2.79	8.37	19.53	507	335	842	79.8	0.1576
Caracal	175	184.3	10.2	194.5	18/3.61	1/3.61	3.61	18.05	507	80	587	41.1	0.1563
Panther	200	212.1	49.4	261.5	30/3.00	7/3.00	9.0	21.0	586	388	974	92.25	0.1363
Jaguar	200	210.6	11.7	222.3	18/3.86	1/3.86	3.86	19.3	580	91	671	46.55	0.1367
Lion	225	238.5	55.7	294.2	30/3.18	7/3.18	9.54	22.26	657	438	1095	100.6	0.1212
Bear	250	264	61.6	325.6	30/3.35	7/3.35	10.05	23.45	728	485	1213	111.1	0.1090
Goat	300	324.3	75.7	400	30/3.71	7/3.71	11.13	25.79	894	595	1489	135.7	0.0891
Sheep	350	374.1	87.3	461.4	30/3.99	7/3.99	11.97	27.93	1031	687	1718	155.9	0.0770
Antilope	350	373.1	48.4	421.5	54/2.97	7/2.97	8.91	26.73	1040	371	1411	118.2	0.0772
Bizon	350	381.8	49.5	431.3	54/3.00	7/3.00	9.0	27.0	1064	380	1444	120.9	0.0757
Zebra	400	428.9	55.6	484.5	54/3.18	7/3.18	9.54	28.62	1185	436	1621	131.9	0.0674

ACSR Conductor BS EN 50182 Standard

CODE	STRANDING		SECTIONAL AREA			OVERALL DIAMETER	WEIGHT	BREAKIGN LOAD	ELECTRICAL RESISTANCE @20O	CURRENT RATING*
CODE	AL	STEEL	AL	STEEL	TOTAL	OVERALL DIAMETER	WEIGHT	BREAKIGN LOAD	ELECTRICAL RESISTANCE @20O	CURRENT RATING*
	NO.×MM	NO.×MM	MM2	MM2	MM2	MM	KG/KM	KN	Ω/KM	A
Mole	6/1.50	1/1.50	10.6	1.77	12.4	4.5	42.8	4.14	2.7027	66
Squirrel	6/2.11	1/2.11	21	3.5	24.5	6.33	84.7	7.87	1.3659	101
Fox	6/2.79	1/2.79	36.7	6.11	42.8	8.37	148.1	13.21	0.7812	142
Mink	6/3.66	1/3.66	63.1	10.5	73.6	10.98	254.9	21.67	0.454	199
Skunk	12/2.59	7/2.59	63.2	36.9	100.1	12.95	463	52.79	0.4568	206
Beaver	6/3.99	1/3.99	75	12.5	87.5	11.97	302.9	25.76	0.382	221
Racoon	6/4.09	1/4.09	78.8	13.1	91.9	12.27	318.3	27.06	0.3635	228
Otter	6/4.22	1/4.22	83.9	14	97.9	12.66	338.8	28.81	0.3415	237
Cat	6/4.50	1/4.50	95.4	15.9	111.3	13.5	385.3	32.76	0.3003	256
Hare	6/4.72	1/4.72	105	17.5	122.5	14.16	423.8	36.04	0.273	271
Coyote	26/2.54	7/1.91	131.7	20.1	151.8	15.89	520.7	45.86	0.2192	311
Cougar	18/3.05	1/3.05	131.5	7.31	138.8	15.25	418.8	29.74	0.2188	308
Tiger	30/2.36	7/2.36	131.2	30.6	161.8	16.52	602.2	57.87	0.2202	313
Lion	30/3.18	7/3.18	238.3	55.6	293.9	22.26	1093.4	100.47	0.1213	450
Bear	30/3.35	7/3.35	264.4	61.7	326.1	23.45	1213.4	111.5	0.1093	480
Goat	30/3.71	7/3.71	324.3	75.7	400	25.97	1488.2	135.13	0.0891	543
Sheep	30/3.99	7/3.99	375.1	87.5	462.6	27.93	1721.3	156.3	0.0771	592
Antelope	54/2.97	7/2.97	374.1	48.5	422.6	26.73	1413.8	118.88	0.0773	586
Bison	54/3.00	7/3.00	381.7	49.5	431.2	27	1442.5	121.3	0.0758	593
Deer	30/4.27	7/4.27	429.6	100.2	529.8	29.89	1971.4	179	0.0673	643
Elk	30/4.50	7/4.50	477.1	111.3	588.4	31.5	2189.5	198.8	0.0606	684
Camel	54/3.35	7/3.35	476	61.7	537.7	30.15	1798.8	146.4	0.0608	677
Moose	54/3.53	7/3.53	528.5	68.5	597	31.77	1997.3	159.92	0.0547	720

Note: *The values of current rating mentioned in above Table are based on wind velocity of 0.6 metre/second, solar heat radiation of 1200 watt/metre2, ambient temperature of 50° C & conductor temperature of 80°C.

ACSR Conductor DIN 48204 Standard

Area				Standing and Wire Diameter		Overall Diameter		Nominal Breaking Load	Maximum Resistance at 20°C	Current Rating
Nominal.	Actual			Standing and Wire Diameter		Total.
Al/Steel	Al	Steel	Total	Aluminum	Steel	Total.
Al/Steel	mm 2	mm 2	mm 2	mm	mm	mm	kg/km	daN	Ω/km	A
16/2.5	15	2.5	17.8	6/1.80	1/1.80	5.4	62	595	1.878	105
25/4.0	23.8	4	27.8	6/2.25	1/2.5	6.8	97	920	1.2002	140
35/6.0	34.3	5.7	40	6/2.70	1/2.70	8.1	140	1265	0.8352	170
44/32.0	44	31.7	75.7	14/2.00	7/2.40	11.2	372	4500	0.6573	220
50/8.0	48.3	8	56.3	6/3.20	1/3.20	9.6	196	1710	0.5946	210
50/30	51.2	29.8	81	12/2.33	7/2.33	11.7	378	4380	0.5643	223
25903	69.9	11.4	81.3	26/1.85	7/1.44	11.7	284	2680	0.413	290
95/15	94.4	15.3	109.7	26/2.15	7/1.67	13.6	383	3575	0.3058	350
95/55	96.5	56.3	152.8	12/3.20	7/3.20	16	712	7935	0.2992	352
105/75	105.7	75.5	181.5	14/3.10	9/2.25	17.5	891	10845	0.2735	385
120/20	121.06	19.8	141.4	26/2.44	7/1.90	15.5	494	4565	0.2374	410
120/70	122	71.3	193.3	12/3.60	7/3.60	18	90	10000	0.2364	410
125/30	127.9	29.8	157.7	30/2.33	7/2.33	16.3	591	5760	0.2259	425
150/25	148.9	24.2	173.1	26/2.70	7/2.10	17.1	605	5525	0.1939	470
170/40	171.8	40.1	211.9	30/2.70	7/2.70	18.9	794	7675	0.1682	520
185/30	183.8	29.8	213.6	26/3.00	7/2.33	19	746	6620	0.1571	535
210/35	209.1	34.1	243.2	26/3.20	7/2.49	20.3	850	7490	0.138	590
210/50	212.1	49.5	261.6	30/3.00	7/3.00	21	981	9390	0.1362	610
230/30	230.9	29.8	260.7	24/3.50	7/2.33	21	877	7310	0.1249	630
240/40	243	39.5	282.5	26/3.45	7/2.68	21.9	987	8640	0.1188	645
265/35	263.7	34.1	297.8	24/3.74	7/2.49	22.4	1002	8305	0.1094	680
300/50	304.3	49.5	353.7	26/3.86	7/3.00	24.5	1236	10700	0.09487	740
305/40	304.6	39.5	344.1	54/2.68	7/2.68	24.1	1160	9940	0.0949	740
340/30	339.3	29.8	369.1	48/3.00	7/2.33	25	1180	9290	0.08509	790
380/50	382	49.5	431.5	54/3.00	7/3.00	27	1453	12310	0.08509	840
385/35	386	34.1	420.1	48/3.20	7/2.49	26.7	1344	10480	0.07573	850
435/55	434.03	59.3	490.6	54/3.20	7/3.20	28.8	1653	13645	0.07478	900
450/40	448.7	39.5	488.2	48/3.45	7/2.68	28.7	1561	12075	0.06656	920
490/65	490.3	63.6	553.9	54/3.40	7/3.40	30.6	1866	15310	0.06434	960
495/35	494.1	34.1	528.2	45/3.74	7/2.49	29.9	1646	12180	0.05846	968
510/45	510.2	45.3	555.5	48/3.68	7/2.87	30.7	1778	13665	0.05655	980
550/70	550	71.3	621.3	54/3.60	7/3.60	32.4	2092	17060	0.05259	1020
560/50	561.7	49.5	611.2	48/3.86	7/3.00	32.2	1954	14895	0.0514	1040
570/40	565.5	39.5	610.3	45/4.00	7/2.68	32.2	1888	13900	0.05108	1040
650/45	698.5	45.3	653.49	45/4.30	7/2.87	34.4	2163	15552	0.0442	1280
680/85	678.8	86	764.8	54/4.00	19/2.40	36	2570	21040	0.0426	1150
1045/45	1045.58	45.3	1090.9	72/4.30	7/2.87	43	3249	21787	0.0277	1570

ACSR Conductor IEC 61089 Standard

Code Number	Area			Number of wires		Wire dia.		Diameter		Linear Mass	Rated Strength	D.C. Resistance
	Alum	Steel	Total			Alum	Steel	Core	Con.
	mm 2	mm 2	mm 2	Al	St	mm	mm	mm	mm	kg/km	kN	Ω/km
16	16	2.67	18.7	6	1	1.84	1.84	1.84	5.53	64.6	6.08	1.7934
25	25	4.17	29.2	6	1	2.3	2.3	2.3	6.91	100.9	9.13	1.1478
40	40	6.67	46.7	6	1	2.91	2.91	2.91	8.74	161.5	14.4	0.7174
63	63	10.5	73.5	6	1	3.66	3.66	3.66	11	254.4	21.63	0.4555
100	100	16.7	117	6	1	4.61	4.61	4.61	13.8	403.8	34.33	0.2869
125	125	6.94	132	18	1	2.97	2.97	2.97	14.9	397.9	29.17	0.2304
125	125	20.4	145	26	7	2.47	1.92	5.77	15.7	503.9	45.69	0.231
160	160	8.89	169	18	1	3.36	3.36	3.36	16.8	508.3	36.18	0.18
160	160	26.1	186	26	7	2.8	2.18	6.53	17.7	644.9	57.69	0.1805
200	200	11.1	211	18	1	3.76	3.76	3.76	18.8	636.7	44.22	0.144
200	200	32.6	233	26	7	3.13	2.43	7.3	19.8	806.2	70.13	0.1444
250	250	24.6	275	22	7	3.8	2.11	6.34	21.6	880.6	68.72	0. 1154
250	250	40.7	291	26	7	3.5	2.72	8.16	22.2	1007.7	87.67	0.1155
315	315	21.8	337	45	7	2.99	1.99	5.97	23.9	1039.3	79.03	0.0917
315	315	51.3	366	26	7	3.93	3.05	9.16	24.9	1269.7	106.83	0.0917
400	400	27.7	428	45	7	3.36	2.24	6.73	26.9	1320.1	98.36	0.0722
400	400	51.9	452	54	7	3.07	3.07	9.21	27.6	1510.3	123.04	0.0723
450	450	31.1	481	45	7	3.57	2.38	7.14	28.5	1485.2	107. 47	0 0642
450	450	58.3	508	54	7	3.26	3.26	9.77	29.3	1699.1	138.42	0.0643
500	500	34.6	535	45	7	3.76	2.51	7.52	30.1	1650.2	119.41	0.0578
500	500	64.8	565	54	7	3.43	3.43	10.3	30.9	1887.9	153.8	0.0578
560	560	38.7	599	45	7	3.98	2.65	7.96	31.8	1848.2	133.74	0.0516
560	560	70.9	631	54	19	3.63	2.18	10.9	32.7	2103.4	172.59	0.0516
630	630	43.6	674	45	7	4.22	2.81	8.44	33.8	2079.2	150.45	0.0459
630	630	79.8	710	54	19	3.85	2.31	11.6	34.7	2366.3	191.77	0.0459
710	710	49.1	759	45	7	4.48	2.99	8.96	35.9	2343.2	169. 56	0.0407
710	710	89.9	800	54	1	4.09	2.45	12.3	36.8	2666.8	216. 12	0.0407
800	800	34.6	835	72	7	3.76	2.51	7.52	37.6	2480.2	167.41	0.0361
800	800	66.7	867	84	7	3.48	3.48	10.4	38.3	2732.7	205.33	0.0362
800	800	101	901	54	19	4.34	2.61	13	39.1	3004.9	243.52	0.0362
900	900	38.9	939	72	7	3.99	2.66	7.98	39.9	2790.2	188.33	0.0321
900	900	75	975	84	7	3.69	3.69	11.1	40.6	3074.2	226.5	0.0322
1000	1000	43.2	1043	72	7	4.21	2.8	8.41	42.1	3100.3	209.26	0.0259
1120	1120	47.3	1167	72	19	4.45	1.78	8.9	44.5	3464.9	234.53	0.0258
1120	1120	91.2	1211	84	19	4.12	2.47	12.4	45.3	3811.5	283.17	0.0258
1250	1250	102	1352	84	19	4.35	2.61	13.1	47.9	4253.9	316.04	0.0232
1250	1250	52.8	1303	72	19	4.7	1.88	9.4	47	3867.1	261.75	0.0231

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• These can operate upto 150°C with specified strength loss,
• Can carry 50 % to 80 % more current as that of ACSR of the same size.
• For large-crossing sections with reduced wind load of the tower

Used for overhead power transmission lines

Core Wire (INVAR) : Aluminum-clad INVAR Wire/High Tensile Strength Aluminum-clad INVAR Wire

Conductor (STAL) : Super Thermal Resistant Aluminum Alloy Wire used for continuous allowable temperature up to 210°C

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