ACS Aluminum-Clad Steel Conductor

ACS Aluminum-Clad Steel Conductor

ACS Wire Manufacturers
Aluminium Clad Wire (ACS) Manufacturer

Application

ACS Wires-Aluminum-Clad Steel Conductor Bare concentric-lay-stranded conductors made from bare, hard-drawn, round, aluminum clad steel wires for general use of electrical purposes. Conductors are classified as follows: 14 % conductivity, 20.3 % conductivity, 27 % conductivity, 35 % conductivity, 40 % conductivity.

Due to its excellent characteristics, this product is used extensively in the cable industry for the manufacturing of Optical Ground Wire (OPGW), conventional stranded earth wired and steel reinforced cores for phases conductors, all to be used in overheads lines. Also, it can be used in alternative applications an helical hardware for overhead lines or those where the resistance to the corrosion is an important factor.

Specifications

• IEC 61089 Round Wire Concentric Lay Overhead Electrical Stranded Conductors
• ASTM B 416 Concentric-Lay-Stranded Aluminum-Clad Steel Conductors
• AS 1222.2 Steel Conductors and stays Bare Overhead Part 2:Aluminum clad (SC/AC)
• GB/T 1179 Round Wire Concentric Lay Overhead Electrical Stranded Conductors

Parameter

ACS-Aluminum-Clad Steel Conductor AS 1222.2

Size Designation	Nominal Cross Section	Number and Diameter of Individual Wires		Conductor Diameter	Mass per Unit Length	Min.Rated Breaking Strength	Max.Resistance at 20℃
	Nominal Cross Section	Number	Nominal Diameter	Conductor Diameter	Mass per Unit Length	Min.Rated Breaking Strength	Max.Resistance at 20℃
	mm²		mm	mm	kg/km	kN	Ω/km
37 No. 5 AWG	620.58	37	4.620	32.26	4169.8	635.42	0.1393
37 No. 6 AWG	492.19	37	4.115	28.70	3306.7	534.86	0.1757
37 No. 7 AWG	390.32	37	3.665	25.65	2622.1	448.09	0.2216
37 No.8 AWG	309.55	37	3.264	22.83	2080.4	374.67	0.2794
37 No. 9 AWG	245.48	37	2.906	20.35	1648.9	297.11	0.3524
37 No. 10 AWG	194.64	37	2.588	18.11	1308.1	235.61	0.4442
19 No. 5 AWG	318.71	19	4.620	23.11	2128.1	326.39	0.2698
19 No. 6 AWG	252.71	19	4.115	20.57	1687.6	274.55	0.3402
19 No. 7 AWG	200.45	19	3.665	18.31	1338.6	230.18	0.4292
19 No. 8 AWG	158.97	19	3.264	16.31	1061.8	192.41	0.5410
19 No. 9 AWG	126.06	19	2.906	14.53	842.0	152.58	0.6821
19 No. 10 AWG	99.94	19	2.588	12.93	667.7	120.99	0.8603
7 No. 5 AWG	117.42	7	4.620	13.87	781.1	120.28	0.7428
7 No. 6 AWG	93.10	7	4.115	12.34	619.5	101.14	0.9197
7 No. 7 AWG	73.87	7	3.665	11.00	491.1	84.81	1.1598
7 No. 8 AWG	58.56	7	3.264	9.78	389.6	70.88	1.4627
7 No. 9 AWG	46.44	7	2.906	8.71	308.9	56.20	1.8443
7 No. 10 AWG	36.83	7	2.588	7.77	245.1	44.59	2.3256
7 No. 11 AWG	29.18	7	2.304	6.91	194.4	35.35	2.9326
7 No. 12 AWG	23.16	7	2.052	6.15	154.2	28.04	3.6977
3 No. 5 AWG	50.32	3	4.620	9.96	334.1	54.42	1.6986
3 No. 6 AWG	39.90	3	4.115	8.86	265.0	45.74	2.1418
3 No. 7 AWG	31.65	3	3.665	7.90	210.1	38.36	2.7009
3 No. 8 AWG	25.10	3	3.264	7.04	166.7	32.06	3.4057
3 No. 9 AWG	19.90	3	2.906	6.27	132.2	25.43	4.2948
3 No. 10 AWG	15.78	3	2.588	5.59	104.8	20.17	5.4169

ACS-Aluminum-Clad Steel Conductor GB/T 1179

Code Number	Area	No. of Wires	Diameter		Linear Mass		Rated Strength		DC Resistance
	Area		Wire	Cond.	JLB14	JLB20A	JLB14	JLB20A	JLB14	JLB20A
	mm²		mm	mm	kg/km	kg/km	kN	kN	Ω/km	Ω/km
30	29.1	7	2.30	6.90	210.4	194.2	46.24	38.97	4.2899	2.9540
35	34.4	7	2.50	7.50	248.6	229.4	54.63	46.04	3.6309	2.5002
40	41.6	7	2.75	8.25	300.7	277.6	66.11	55.71	3.0008	2.0663
45	46.2	7	2.90	8.70	334.5	308.7	73.52	61.96	2.6984	1.8581
50	49.5	7	3.00	9.00	357.9	330.3	78.67	66.30	2.5215	1.7363
55	56.3	7	3.20	9.60	407.2	375.9	87.26	75.44	2.2161	1.5260
65	67.3	7	3.50	10.5	487.2	449.6	104.4	85.53	1.8525	1.2756
70	71.3	7	3.60	10.8	515.4	475.7	108.3	90.49	1.7510	1.2057
80	79.4	7	3.80	11.4	574.3	530.0	120.7	99.24	1.5716	1.0822
90	90.2	7	4.05	12.2	652.3	602.1	137.1	109.1	1.3835	0.9527
95	95.1	7	4.16	12.5	688.2	635.2	144.6	112.3	1.3113	0.9030
80	80.3	19	2.32	11.6	583.8	538.8	127.7	107.6	1.5609	1.0748
100	101	19	2.60	13.0	733.2	676.7	160.4	135.2	1.2428	0.8558
120	121	19	2.85	14.3	881.0	813.1	192.7	162.4	1.0343	0.7122
150	148	19	3.15	15.8	1076.2	993.3	229.5	198.4	0.8467	0.5830
170	173	19	3.40	17.0	1253.9	1157.3	267.4	226.0	0.7267	0.5004
185	183	19	3.50	17.5	1328.7	1226.3	283.3	232.2	0.6858	0.4722
210	210	19	3.75	18.8	1525.3	1407.8	319.0	262.3	0.5974	0.4114
240	239	19	4.00	20.0	1735.4	1601.8	362.9	288.9	0.5251	0.3616
300	298	37	3.20	22.4	2168.0	2001.0	461.2	398.7	0.4223	0.2908
350	352	37	3.48	24.4	2564.0	2366.5	545.5	446.9	0.3571	0.2459
380	377	37	3.60	25.2	2743.9	2532.5	572.5	478.3	0.3337	0.2298
400	398	37	3.70	25.9	2898.4	2675.2	604.7	497.3	0.3159	0.2175
420	420	37	3.80	26.6	3057.2	2821.7	637.8	524.5	0.2995	0.2062
450	451	37	3.94	27.6	3286.6	3033.5	685.7	563.9	0.2786	0.1918
465	465	37	4.00	28.0	3387.5	3126.6	706.7	562.6	0.2703	0.1861
500	503	37	4.16	29.1	3663.9	3381.7	764.4	593.4	0.2499	0.1721
590	588	37	4.50	31.5	4287.3	3957.1	894.5	670.8	0.2135	0.1470
600	599	37	4.54	31.9	4363.9	4027.1	910.4	682.8	0.2098	0.1445
600	600	61	3.54	32.7	4380.6	4043.2	866.9	724.4	0.2096	0.1443
630	631	61	3.63	32.7	4606.2	4251.3	911.6	761.7	0.1993	0.1373
670	670	37	4.80	33.6	4878.0	4502.3	1004.3	716.4	0.1877	0.1292
800	805	61	4.10	36.9	5876.2	5423.5	1162.9	925.8	0.1563	0.1076

Code Number	Area	No. of Wires	Diameter		Linear Mass			Rated Strength			DC Resistance
	Area		Wire	Cond.	JLB27	JLB35	JLB40	JLB27	JLB35	JLB40	JLB27	JLB35	JLB40
	mm²		mm	mm	kg/km	kg/km	kg/km	kN	kN	kN	Ω/km	Ω/km	Ω/km
35	34.4	7	2.50	7.50	205.7	179.3	161.5	37.11	27.83	23.37	1.8828	1.4524	1.2708
40	41.6	7	2.75	8.25	248.9	216.9	195.4	44.90	33.68	28.27	1.5561	1.2003	1.0502
45	46.2	7	2.90	8.70	276.8	241.2	217.3	49.94	37.45	31.44	1.3993	1.0794	0.9444
50	49.5	7	3.00	9.00	296.3	258.2	232.6	53.44	40.08	33.65	1.3075	1.0086	0.8825
55	56.3	7	3.20	9.60	337.1	293.7	264.6	60.80	45.60	38.28	1.1492	0.8865	0.7756
65	67.3	7	3.50	10.5	403.2	351.4	316.6	72.74	54.55	45.80	0.9606	0.7410	0.6483
70	71.3	7	3.60	10.8	426.6	371.8	334.9	76.95	57.71	48.45	0.9080	0.7004	0.6128
80	79.4	7	3.80	11.4	475.3	414.2	373.2	85.74	64.30	53.98	0.8149	0.6286	0.5500
90	90.2	7	4.05	12.2	539.9	470.5	423.9	97.39	73.04	61.32	0.7174	0.5534	0.4842
95	95.1	7	4.16	12.5	569.7	496.4	447.2	102.8	77.07	64.70	0.6800	0.5245	0.4589
100	101	19	2.60	13.0	606.9	528.9	476.5	108.9	81.71	68.60	0.6444	0.4971	0.4349
120	121	19	2.85	14.3	729.2	635.5	572.5	130.9	98.18	82.42	0.5363	0.4137	0.3620
150	148	19	3.15	15.8	890.8	776.3	699.4	159.9	119.9	100.7	0.4390	0.3387	0.2963
170	173	19	3.40	17.0	1037.9	904.4	814.8	186.3	139.7	117.3	0.3769	0.2907	0.2543
185	183	19	3.50	17.5	1099.8	958.4	863.5	197.4	148.1	124.3	0.3556	0.2743	0.2400
210	210	19	3.75	18.8	1262.5	1100.2	991.2	226.6	170.0	142.7	0.3098	0.2390	0.2091
240	239	19	4.00	20.0	1436.5	1251.8	1127.8	257.9	193.4	162.4	0.2723	0.2100	0.1838
300	298	37	3.20	22.4	1794.5	1563.8	1408.9	321.4	241.0	202.3	0.2190	0.1689	0.1478
350	352	37	3.48	24.4	2122.3	1849.4	1666.2	381.0	285.1	239.3	0.1852	0.1428	0.1250
380	377	37	3.60	25.2	2271.2	1979.1	1783.1	406.7	305.1	256.1	0.1730	0.1335	0.1168
400	398	37	3.70	25.9	2399.1	2090.6	1883.6	429.7	322.2	270.5	0.1638	0.1263	0.1105
420	420	37	3.80	26.6	2530.6	2205.1	1986.8	453.2	339.9	285.3	0.1553	0.1198	0.1048
450	451	37	3.94	27.6	2720.5	2370.6	2135.9	487.2	365.4	306.8	0.1444	0.1114	0.0975
465	465	37	4.00	28.0	2803.9	2443.4	2201.4	502.2	376.6	316.2	0.1401	0.1081	0.0946
500	503	37	4.16	29.1	3032.7	2642.7	2381.0	543.1	407.3	342.0	0.1296	0.1000	0.0875
510	513	37	4.20	29.4	3091.3	2693.8	2427.0	553.6	415.2	348.6	0.1271	0.0981	0.0858
590	588	37	4.50	31.5	3548.7	3092.4	2786.2	635.5	476.7	400.2	0.1107	0.0854	0.0747
600	599	37	4.54	31.9	3612.1	3147.6	2835.9	646.9	485.2	407.3	0.1088	0.0839	0.0734
600	600	61	3.54	32.7	3626.0	3159.7	2846.8	616.0	462.0	387.8	0.1087	0.0838	0.0734
630	631	61	3.63	32.7	3812.7	3322.4	2993.4	647.7	485.8	407.8	0.1034	0.0797	0.0698
670	670	37	4.80	33.6	4037.7	3518.5	3170.0	723.1	542.3	455.3	0.0973	0.0751	0.0657
800	805	61	4.10	36.9	4863.9	4238.4	3818.7	826.3	619.7	520.3	0.0810	0.0625	0.0547

ACS-Aluminum-Clad Steel Conductor AS 1222.2

Stranding and wire diameter	Approx. overall diameter	Cross-sectional	Approx. mass per km	Calculated breaking load (CBL)	Equivalent aluminium area	Direct current resistance per km at 20°C
mm	mm	mm²	kg	kN	mm²	Ω
3/2.75	5.93	17.82	118	22.7	5.91	4.8
3/3.00	6.47	21.21	141	27	7.03	4.02
3/3.25	7	24.89	165	31.6	8.26	3.42
3/3.75	8.08	33.12	220	39.3	11	2.58
7/2.75	8.25	41.58	277	50.1	13.7	2.06
7/3.00	9	49.48	330	59.7	16.3	1.73
7/3.25	9.75	58.07	387	69.9	19.2	1.47
7/3.75	11.3	77.28	515	86.9	25.5	1.11
7/4.25	12.8	99.33	662	105	32.8	0.864
19/2.75	13.8	112.9	755	136	37.1	0.764
19/3.00	15	134.3	899	162	44.1	0.642
19/3.25	16.3	157.6	1060	189	51.8	0.545
19/3.75	18.8	209.8	1410	236	68.9	0.411
19/4.25	21.3	269.6	1800	286	88.6	0.32

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