Low Voltage Cables IEC Standard

Low Voltage Cables IEC Standard

Application

Product Introduction

  1. IEC 60502-1 0.6/1kV Armoured PVC Insulat
  2. IEC 60502-1 0.6/1kV XLPE Insulated PVC Armoured Cables
  3. IEC 60502-1 0.6/1kV XLPE Insulated PVC Sheathed Cable Multi Core

Application

These power cables are used for electricity supply in low voltage installation systems. They are well adapted to underground use in industrial applications with an additional mechanical protection. They are suitable for laying Indoor, tunnel, cable trench, shaft or buried laying. The cable can withstand mechanical external forces and a certain tensile force, it widely used in transformer stations, electric power plants and industrial plants.

 

Construction

  • Conductor: Copper, class 1 or class 2, solid or stranded, circular or circular compacted conductors
  • Insulation: Cross-linked polyethylene XLPE
  • Filler: Non-hygroscopic material
  • Binder: Non-hygroscopic material
  • Inner sheath: Polyvinyl chloride PVC
  • Armour: Steel wire
  • Binder: Non-hygroscopic material
  • Outer sheath: Polyvinyl chloride PVC

Chaircteritics

Good electrical and mechanical properties. Cross-linked polyethylene insulation allows greater power capacity under any operating condition, minimum dielectric losses, high insulation resistance. The PVC outer sheath allows an adequate resistance to oil and abrasion.

Specification

IEC 60228 Conductors of Insulate Cables

IEC 60502-1 Power Cables with Extruded Insulation and Their Accessories for Rated Voltages from 1kV(Um=1.2kV) up to 30kV(Um=36kV) – Part 1: Cables for Rated Voltages of 1kV (Um=1.2kV) and 3kV(Um=3.6kV)

Low Voltage Cables IEC 60502-1 Types

600/1000V, PVC Insulated Cables according to IEC 60502-1

600/1000V, PVC Insulated Cables according to IEC 60502-1(unarmoured)

600/1000V, PVC Insulated Cables according to IEC 60502-1(armoured)

600/1000V, XLPE Insulated Cables according to IEC 60502-1

600/1000V, XLPE Insulated Cables according to IEC 60502-1(unarmoured)

600/1000V, XLPE Insulated Cables according to IEC 60502-1(armoured)

600/1000V, PVC Insulated and Lead Sheathed Cables according to IEC 60502-1

600/1000V, PVC Insulated and Lead Sheathed Cables according to IEC 60502-1(unarmoured)

600/1000V, PVC Insulated and Lead Sheathed Cables according to IEC 60502-1(armoured)

600/1000V, XLPE Insulated and Lead Sheathed Cables according to IEC 60502-1

600/1000V, XLPE Insulated and Lead Sheathed Cables according to IEC 60502-1(unarmoured)

600/1000V, XLPE Insulated and Lead Sheathed Cables according to IEC 60502-1(armoured)

600/1000V, PVC Insulated Cables according to IEC 60502-1 (unarmoured)

Conductors:

Copper or Aluminium conductor, round standed or Shaped, Class 2 to IEC 60228, BS EN 60228. For smaller sizes, a solid round conductor, Class 1 as per IEC 60228, BS EN 60228 can also be supplied upon request.

Insulation:

PVC Insulation material and thickness shall be as per IEC 60502-1 and BS 6346. PVC material shall be Type A as per IEC 60502-1 or TI1 as per BS EN 50363.

PVC Insulation material as per SASO 1694 rated for 85°C continuous operation is also available upon special request.

 

Colour Code

Colour Code (1) :

1 Core    :    Red or Black

2 Cores    :    Red, Black

3 Cores    :    Red, Yellow, Blue

4 Cores    :    Red, Yellow, Blue, Black

5 Cores    :    Red, Yellow, Blue, Black, Green

Above 5 Cores:    Black Cores with White numerals

Colour Code (2) :

1 Core    :    Brown or Blue

2 Cores    :    Brown or Blue

3 Cores    :    Brown, Black, Grey

4 Cores    :    Blue, Brown, Black, Grey

5 Cores    :    Green/Yellow, Blue, Brown, Black, Grey

Above 5 Cores:    Black Cores with White numerals

Assembly / Inner Sheath: Two, Three or Four insulated conductors are laid-up together with non-hygroscopic fillers and the assembly is bedded with an extruded layer of PVC. In case of non armoured cables, this layer may be omitted .

Armour: Aluminum/Galvanized Steel Wires applied helically over the bedding as per IEC 60502 or as per BS 5467, BS 6346. Single core cables shall be Aluminium wire armour. Aluminum/Steel Tapes applied helically over the bedding of multi-core cables as per IEC 60502.

Outer Sheath: Outer sheath shall be of Extruded PVC Type ST2 as per IEC 60502-1 or Type 9 as BS 6346/5467. Special type of PVC sheathing material such as Fire Retardant PVC, Anti-Termite PVC, Anti-Rodent PVC, Sunlight resistant PVC, Oil Resistant PVC are available on special request. Also, special sheathing materials such as LLDPE, MDPE, HDPE, LSF, CPE are available on request.

Fire Performance of Cable Sheaths :Cables can be supplied with special flame retardant PVC outer sheath to comply with the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24, can also supply cables with Low Smoke Halogen Free (LSHF) material according to IEC 60502-1, BS 7211, BS 6724 or other equivalent standards.

Parameter

PVC insulation Single core(unarmoured)

Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm² mm mm mm mm
1×4 2.3 1 1.4 7.1
1×6 2.8 1 1.4 7.6
1×10 3.6 1 1.4 8.4
1×16 4.5 1 1.4 9.3
1×25 5.6 1.2 1.4 10.8
1×35 6.7 1.2 1.4 11.9
1×50 8 1.4 1.4 13.6
1×70 9.4 1.4 1.4 15.1
1×95 11 1.6 1.5 17.2
1×120 12.4 1.6 1.5 18.7
1×150 13.8 1.8 1.6 20.6
1×185 15.3 2 1.7 22.7
1×240 17.5 2.2 1.8 25.4
1×300 19.5 2.4 1.9 28
1×400 22.6 2.6 2 31.7
1×500 25.2 2.8 2.1 35
1×630 28.3 2.8 2.2 38.3

Specifications

Parameter

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Product Category

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PVC Insulated Armored LV Power Cable Single core( aluminum wire armoured)
PVC Insulated Armored LV Power Cable Two cores(Galvanized steel wire armoured)
PVC Insulated Armored LV Power Cable Three cores(Galvanized steel wire armoured)
PVC Insulated Armored LV Power Cable Three cores+1(Galvanized steel wire armoured)
PVC Insulated Armored LV Power Cable Four cores(Galvanized steel wire armoured)

600/1000V XLPE Insulation Unarmoured Power Cables are used for power supply in low voltage installation systems,

Suitable for installation indoors and outdoors, in cable ducts, underground, in power stations and switchyards, local energy distribution, industrial plants, without risk of mechanical damage

PVC insulated Unarmoured power cable
PVC insulated armored power cable
CU/PVC/PVC/SWA/PVC
CU/PVC/SWA/PVC

XLPE Insulated Cable is laying indoors and outdoors. Able to bear certain traction during installation, but not external mechanical forces. Laying single core cable in magnetic ducts is not allowed.

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